TECHNOLOGY & INNOVATION


SLITTING MACHINES

We have signed a state-of-the-art primary slitting machine provided by Comexi. This high-speed, double turret slitting machine runs at the speed of 550m/min with precision cutting of the finished product. This machine is equipped with latest innovation in the slitting technology and is fully automated leaving no chances of human error. Apart from the primary slitting machine, we are equipped with auxiliary slitting machines that extend our flexibility to perform multiple slitting jobs at the same time ensuring timely deliveries and shortened lead-times.

APPLICATIONS:

Maximum Number of Ups 20
Slitting width 40mm upwards
Maximum Slitting Speed 500 m/min
Rewind Roll Cores 3inch (76mm)/6inch 152mm
Substrates Mono-Film Structures, Duplex Laminates & Triplex Laminates.


PVC TWIST FILM

Toyo Packaging has a 25-year experience in PVC film manufacturing. We provide PVC film for Twist wrapping and for paper and board Lamination. Our PVC Twist Film is Food Grade & Lead Free. It is easy to print on Rotogravure or Flexographic Printing machines. The PVC film is also static free and has high twist retention. We extend our Vacuum Metallizing facility for users who do not have access to Metallizer, thus providing Metallized PVC Twist Film.

BENEFITS:

  • Static Free
  • Good Twist Retention
  • High Tensile Strength
  • Economical

Standard Thickness 25/27/30 Microns and suitable thicknesses as per Customer requirement.
Maximum Width 900mm
Film Type Single Twist & Double Twist, White PVC, Unprinted, Printed, Metalized and Printed Metalized.
Product Suitability Runs with ease on all types/make of Twist Wrap Machines including high speed machines having output of 1200 pieces per minute
Product Utility For twist wrapping of candies/chocolates/toffees on automatic wrap machines. Also Suitable for the application of Board Lamination.

BAG MAKING

We are equipped with a bag-making machine that produces custom design bags are per requirement of the consumer. This facility can add handles, zippers and punch holes to the finished bags as per customer demand. We make several types of bags including Three-side seal bags, Stand-up pouches, Centre seal pouches, Side seal Bags, Gusset Bags and Side welding bags.

BENEFITS:

Type of Bags
  • Stand-up pouch
  • Centre seal pouch
  • Side seal bag
  • Gusset bag
  • Side welding bags
  • Three side seal bag
 


HOLOGRAPHIC FILM

Toyo Packaging understands the importance of innovation and we support our customers to be innovative by protecting them from counterfeiting by providing our specialized Anti-counterfeiting holographic film. The combination of metallization and holographic film produces a unique packaging material that ensures attractive designs with high barrier properties as well as a solution for anti-counterfeiting.

BENEFITS:

  • Anti Counterfeiting
  • Design Enhancement
  • Uniqueness

Maximum Holographic Film width 1300mm
Thickness 10 micron to 50 micron
Substrate BOPP, BOPET.

METALLIZATION

We are equipped with an in-house Metallization facility supplied by the BOBST Group. This facility allows us to work around custom designs and extend our ability to execute specialized printing jobs. We also specialize in band metallization that is mainly used for unique design purpose. The process only metallizes certain width on the film and has transparent band window in between.

BENEFITS:

  • Improved Barrier properties
  • Improved shelf life of product

Maximum Metalizing Width Up to 1600mm
Thickness 10micron to 250micron
Substrate BOPET, BOPP, BOPA, CPP & PAPER

SOLVENT-BASED LAMINATION

At Toyo Packaging we also provide solvent-based lamination for high barrier specialized film structures. We have recently added State-of-the-art Super Combi 4000 machine from Nordmeccanica Italy. This machine runs at maximum speed of 450 m/min and has excellent optic as well as bonding strength results. This Solvent-based Lamination is suitable for specific laminates structures that require packaging for aggressive nature of the product and is widely used to overcome limitations of the Solvent-less Lamination process.

BENEFITS:

  • High Bond Strength
  • Fast Curing Time
  • Suitable for specialized Product Range

Maximum Width 1300mm
Speed 450m/min
Structures Duplex & Triplex

SOLVENT-LESS LAMINATION

Our state of the Art lamination machine from Nordmecannica ensures highest quality of solvent-less lamination. The “Super Simplex” technology eliminates even the minute chances of lamination errors in duplex and triplex structures.

APPLICATIONS:

Tea, Confectionary, Cakes, Biscuits, Snacks, Ice Creams, Textiles, Pharmaceuticals, Instant Drinks, Powdered Milk.

BENEFITS:

  • Solvent Free Lamination Process
  • Odour Free Process
  • No Solvent Retention
  • Even Adhesive Application
  • Environment Friendly
  • Energy Saving Process

Maximum Lamination width 1350mm
Speed 400m/min
Structures Duplex & Triplex

GRAVURE PRINTING

We are equipped with two state of the art high-speed gravure printing machine. Our latest addition in the Gravure Machine is 8-colour high-speed state-of-the-art machinery from BOBST that allows creativity in design without any compromise on the printing quality. The two gravure-printing machines provide us immense flexibility to cater our customer’s requirements and eliminate limitation on the printing end.

APPLICATIONS:

Tea, Confectionary, Cakes, Biscuits, Snacks, Ice Creams, Textiles, Pharmaceuticals, Instant Drinks, Powdered Milk.

Maximum Printing Width Up to 1250mm
Film Thickness 10micron – 80microns
Colours 1 – 10 colours
Substrate BOPET, BOPP, BOPA, LDPE, CPE & PAPER

QUALITY CONTROL LABORATORY

Toyo Packaging is committed to ensure highest standards of its product. We ensure that quality is monitored and controlled at every process. Therefore our Quality Control Laboratory is well equipped and we have a well-trained QC team that ensures we monitor and control quality of our product at every stage of the process.

Testimonials